This story was edited by ErikThread and DaveT with my thanks and appreciation. Any errors are mine alone. It was previously posted on another site.
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Chapter 13 Making Progress
It took me less than two hours to provide Kevin with a list of the sequence of components for the prototype. The next three hours were spent trying to come up with some dimensions for items that didn't yet exist. Kevin and I would be doing something he called a "SWAG."
"Scientific Wild-Assed Guess," he grinned. "Used it all the time at L-M. They have a design place called the "Skunk Works" in Burbank. Been around since the thirties. That's how the SR-71 got built. It was the fastest winged aircraft in the world. Still is. Nowadays, they're designing stealth aircraft."
"I've heard of that place," I said. "One of my engineering professors was lecturing us on how fast they could get things done. 'Just get the damn thing built' seemed to be their motto."
"Well, that was pretty much their attitude all right," Kevin confirmed. "Mind you, they had a couple of guys who were flat out geniuses, so that didn't hurt."
"You'll have to be my genius," I kidded.
"John, with this project, one plus one can equal three if we do it right."
"What do you mean?"
"I mean, if we work as a team and we both know where we're going, we'll have our own 'Skunk Works,' although in this case it might be a 'De-Skunk Works.'"
I chuckled at the reference, but hoped like hell he was right about us as a team.
We ran into a problem not long after we got started on the prototype. The chemical treatment component had grown too big for our frame. It had to perform a number of functions, not the least of which was inhibiting the formation of scale and the collection of suspended solids. To allow the capacity that we were looking for from the unit, the size had grown bigger than we had anticipated.
We were kicking various ideas around one evening when Georgette wandered into the room.
"You still trying to get a quart into a pint jar?" she asked.
"Yeah," I said, not looking up. "No luck so far."
"How much does the height of the unit matter?" she asked.
"Not as much as length and width," I answered, "but it can't be too tall. I'd say sixty inches, maximum."
"Can you make the unit wider and stand it on edge?" she asked.
I saw Kevin turn and look at her, a funny look on his face before I saw a smile. He began to nod.
"I thought of that, but I've been trying to get this to work the way John intended," he said.
I leaned back in my chair and tried to mentally calculate how wide and how tall would be enough.
"I had another thought, too," Georgette said. "You know those big pillow-shaped bags they use for shipping liquid chemicals. Could you fold a smaller version one of those into the shape to make it fit?"
Again, Kevin turned and looked at her, then at me. "I think we've got another skunk in the Skunk Works."
"Hey ... what's that mean? My ideas don't stink," Georgette protested.
"Not only don't they stink," Kevin said, "but they've got us thinking again."
"Go look up 'Skunk Works' on Google and you'll see what we mean," I said to Georgette.
She stepped over to my laptop, typed in the two words, clicked on one of the many choices and began to read. Two minutes later, she walked up to Kevin and gave him a kiss on the cheek.
"I should have known," she said. "Thank you for the compliment."
"You're welcome," Kevin said with a grin. "Any time you've got something to say, don't hesitate to say it. I like the way you think."
"Two linked bags, maybe?" I said aloud.
"Now we're cooking," Kevin said with some enthusiasm.
We were too. Next on the agenda was the reverse osmosis process, once again requiring a membrane that Dow Chemical produced. One phone call got a number of samples and specifications that we could evaluate. We were still stuck with filters to protect filters to protect filters. Three stages of filtration were necessary to make the system work. When you had a space 40' X 8' X 8' this wasn't a problem. In a space of 8' X 4' X 5' it was a big problem. We still had a long way to go.
"This is starting to look like a tub of spaghetti," Kevin complained one evening. "It goes against my grain. I'd hate to think of trying to repair or replace something inside."
I had to agree with him. Our solutions were making the design more crowded and complex. This wasn't at all what I envisioned. Worse than that, it looked like bad engineering. It might have been sound mechanically, but it was far too complex and complicated for something that was designed to be durable, portable, and effective.
"Who's your customer?" Georgette asked.
"Uhhm ... what do you mean?" I asked.
"I remember you saying that not all of the components were needed for all of the tasks. What if you had more than one model that did one or two jobs really well? Another model might do something else. Right now, you're trying to make one size fit all."
I looked over at Kevin, then started to laugh.
"What's so funny?" she asked, an annoyed look about her.
I was shaking my head. "How come you're the one with the common sense engineering and I'm the dope?"
I heard a guffaw from Kevin and saw a shy smile from Georgette.