I've lost track of time over the last four months. So much has happened so quickly that none of us had time to stop and smell the coffee, or the roses, or anything else. I'll try to put it in chronological order if I can.
First, the results of the trials were much better than anticipated. The fully formulated resin was much more efficient, so we were able to get more power than the initial prototypes. In addition, the thin panel product was fully functional as a power source, while not quite as powerful at the standard unit. No surprise there, according to Ben. We immediately submitted patent applications for the thin concept.
We had two commercially ready "sandwich" structures. We just need to fit the cells to the frames that Mike had designed. It would mean new templates, but that was not a major obstacle. The supplier provided a thousand frames two weeks after the trials were run. At the same time, AmChemTech had provided us with an extrusion specification for a non-metallic frame. We approached a local engineering extrusion firm, and contracted with them to create a die and several thousand feet of frame material using a resin from a different AmChemTech division. A local fabrication firm agreed to frame the first trial units at our site, under the watchful eyes of our people. Neither they nor the extrusion firm knew what the end product was.
We now had twenty-four-hour security at both the office and the lab. There was no sign of anyone attempting to gain entrance, but we couldn't take any chances on losing control of this development. Ben had switched his data to a more substantial safe in our office, and the laptops used in the design and development work were encrypted and secured from theft. Backups were run daily and also kept in the company safe. The lab itself had no windows, and was a conventional concrete tilt-up building, secured by rugged steel doors. There was no sign on the building, only a number.
The trial meeting was a bit chaotic, with enthusiasm for the results overriding the need to chart a path forward. Up to this point, we had spent very little money, thanks in large part to our benefactor, AmChemTech. It seemed appropriate to call them in to show them what we had created with their help, as well as ask their advice on how to present this product. That was passed after some noted reservations about the length of our exclusivity with the resin was satisfied by the safeguards of the patents.
Ben contacted the Houston office and invited the senior management to a meeting at the Sir Francis Drake Hotel in September. They were also asked to invite their president to the meeting as a formal thank-you for their support as well as an opportunity to demonstrate the capabilities of the cell. They jumped at the offer, and within a day we had the president's confirmation that he would attend.
Where we were hung up was what to do about marketing the product. It was Charlie who came up with the suggestion that produced a consensus of agreement. She suggested we "leak" the information about an amazing new solar cell on the Internet. Possibly through one of the popular sites like YouTube. Once the "bait" was trolled, it was bound to generate interest, and then we could begin to publish press releases about the Metzler Cell. Then, we could distribute a "beta version," just as if it were a software product. We would insist on feedback from the beta users, telling us what they didn't like as well as what they saw as the end uses.
We shot some good quality video demonstrating the cell and loaded it onto YouTube under a fictitious name and cut it loose. It took about an hour before the hits started coming. Charlie was giggling about all this of course. Three days later, we made another video showing some of the additional features of the cell and launched that. In the meantime, the site had registered hundreds of thousands of hits. The word was getting out, but no one knew what the product was called.
Finally, ten days after the first YouTube posting, we launched the third video with Charlie as a "talking head" and showing the cell, finally revealing that it was called the Metzler Cell after its inventor. Based on the number hits on all three of the videos, we had huge level of interest. It was time to go to market. The question was, with whom? On top of that, we had no production facilities ready to take advantage of the interest. The scramble was on.
Winston proved his value again when, with the help of a friend in the commercial real estate business, found an empty warehouse just off I-580 in Richmond, near the bridge. We drove there with Ben, Charlie, and myself to inspect the premises. It wasn't my favorite part of the East Bay, but the building looked secure, was reasonably clean, and available immediately. With Ben's approval, we signed a lease for two years, with a right-to-purchase option. We now had one hundred thousand square feet for production and distribution. None of us had any idea if it would be too much or too little.
It was going to be up to Ben, Mike and our friends at AmChemTech to equip the new building. Once again our supplier stepped up to the plate. They gave us some recommendations on extrusion equipment, storage silos, bulk railcar and truck unloading equipment, and other useful tips. In consultation with them, we planned to put in our own frame extrusion equipment as soon as our volumes warranted it. We made room for that in section A of the building, the extrusion room. It was to be segregated from the rest of the operation, as heat and ventilation would be an issue.
Section B was the fabrication area. We would be doing our own frame assembly and building of the "sandwich" on the templates. Equipment would be required for that. Finally, Section C would be packaging, storage, and distribution. There were six loading bays leading out onto a wide parking lot, so we had no problem with outgoing shipments. The rail siding would barely hold two 100 ton hopper cars, but for now, that would be adequate. There was room to expand if necessary.
If all went well, we could be in production in late January. We would continue to manufacture samples using our trial material. These would be the beta material prior to a full product launch next year. It was important to have the cell panels evaluated in the field by actual users. Better now than when we were in full scale production. If there were any faults or weaknesses, we needed to identify them as soon as possible. We couldn't predict how the end users would apply our product, so we had to expect the unexpected.
The reception for the AmChemTech staff was an entertaining affair. We made sure everyone had a room at the hotel to avoid any problems with alcohol. It turned out to be a good decision. The guys from Houston were a really loose bunch, and were a lot of fun to party with. We made sure everyone brought their wives or "significant others" to the soiree. The president, Tyler Hanneman, was pretty cool himself. Fairly young, maybe in his late forties, he was definitely a modern businessman. What he wasn't was a stuffed shirt. It was a hell of a party, and we made sure he and every one of his people knew just how much we appreciated their help.
Ben finally showed us that he had a less serious side. He partied pretty well, with Charlie's help of course. But he was sober enough to have a long discussion with Mr. Hanneman about his future projects. I got the feeling that Ben and Tyler were going to be pretty close in the future. Mr. President couldn't help but be impressed with the young polymer chemist.