"My skulls are also injected molded with inserted fibers so the jaw can be moved to open the mouth or close it. I hand dip the skulls in molding wax to build up layers of wax to the point where I can sculpt individual features. I have to use a magnifying and fine tools to sculpt at this scale, but I've had years of practice. When I think I've got the features and shape of the head I want, I set it in a fixture and pour a plaster mixture around it. When the plaster sets up, I heat it and the wax melts and runs out leaving a cavity around the skull with the features in the mold. I pour in a melted mix of the plastic resins into the cavity and when that sets up, I've got my doll's head. I paint on the faces using paint that bonds thermally with the plastic, and if I've achieved what I want, I'm ready for the rest of the body. Sometime I'll make a dozen heads before I'm satisfied.
"My wire skeleton body, complete with head, hands, feet and genitals, is ready for the final sculpting. I use molding wax and hand form the wax into arms, legs and torso around the wire 'skeleton'. I usually sculpt a general body and then add or remove wax to get the final body structure. My background in physiology has implanted male images in my mind until I can usually get what I want in a short time. Then it's just like making the head. I set the whole doll in a fixture, pour in the plaster for the mold, and after the plaster sets, melt the wax from around the skeleton and pour in the resin. When I've painted the body and cured the paint bond, my "one of a kind" doll is finished except for any finishing touches I want to add.
"You do know I could go on for hours about my hobby and most people eyes would glaze over, but I could see you were following everything I said. In fact it looked like you were ready to interrupt with questions a number of times. I knew it wasn't the dolls, but the details of the construction. I saw how you had adapted or modified components from other applications for the Jamison machine, so I figured you'd be interested."
"Heidi, I think I just learned more about you in the last few minutes when you talked about your dolls than I think I could have in hours of conversation. It wasn't just the ingenuity you used, but also that you did all of this yourself. I know something about the fabrication of stainless steel and I can imagine the kinds of fixtures you had to construct first before you start putting your 'skeleton' together. I have a number of questions and I'd like to know more detail sometime, but the dolls themselves also interest me. Besides the mechanics of the dolls construction, you also have considerable talent as a sculptress and a painter. Their eyes seemed to follow me as I moved through a room and it really did feel like your house was full of 'people'.
"You act like people don't mean much in your life and yet your doll's faces show a great deal of expression. You couldn't do that without being an observer of real people. You've also gone to a lot of trouble and expense to equip your dolls as real people. I took a good look at one decked out as a rock climber. His equipment, like climber shoes, wall hammer and even pitons to drive into the rock wall, are scaled replicas of actual equipment used by rock climbers."
"That's one of my signature features. All of Doc's Dolls are as realistically equipped as I can make them. You probably aren't surprised that most of my buyers are women and they make specific request about not only to the size of his body parts, but also the type of equipment he should have. One woman specified that her male doll should be equipped as a diver complete with a face mask and air supply. I can only hazard a guess as to where she was planning on sending him.
"I had a second motive for showing you the details of my doll making. Come on into the next room and I'll show you."