The plant was quiet, eerily so with only one of six ball mills running. Amanda, the lab technician, had very little work to do but busied herself with cleaning up the lab. Getting a sample, Amanda noticed something was different. She couldn't quite place what it was that was different so she returned to the lab and tested the sample. After she got the results, she took them into the control room to share with the shift team leader.
"There's something different out there today." Amanda said. "Not quite sure what it is but it's different and my gut tells me something's not right. Maybe one of the field operators could go around mill #3 and see if there's anything wrong?"
Burt shook his head. "They're out doing pre-start checks on the other mills. Besides, it's probably just the fact that there's only one mill running that's got you spooked."
Amanda, understanding she was getting the proverbial brush off, returned to the lab. After a few minutes, she shut off the radio and just stood there. Feeling an unusual vibration, Amanda grabbed her safety gear and headed back out in the plant. Once there, she followed her instincts and headed towards the big motor that makes the mill turn and she listened and stopped to feel vibrations.
After about 10 minutes, Amanda figured that the unusual vibration and sound came from the mill's bearing. She went back towards the lab and control room and just as she was entering, came face to face with two of the field operators.
"Dan, Tim, I'm glad you're here. I need for you to come with me to mill #3. Something's wrong."
Dan, the older of the two operators, laughed and said "Burt told us you were spooked about something. Trust me, it's just that you're not used to having only one mill running."
Amanda argued "No, I'm telling you there's something wrong out there. You trust me for a change! Just come with me to check it out."
Tim, smiling, asked "What's in it for us if we go with you?"
Amanda made a face and replied "Well, if I'm wrong, you can make fun of me all you want."
Dan and Tim looked at each other and laughed "We already do that, give us more incentive. Something physical maybe?"
"Okay, how about a hug and a kiss?"
"Both each?"
"Yeah, yeah, just come with me!"
Dan groaned "Oh, I like it when a woman tells me to come." Tim just laughed and both followed Amanda back into the plant.
When they got to mill #3, Amanda told them to put their hand on the casing for the bearing. Both guys were shocked to feel just how much vibration and heat were felt and they investigated further. Amanda, following them, pointed to the other side of the casing and asked "Is that bulge normal?"
Dan swore and said "That looks like the shaft wants to push through the casing!" Then, he got on the radio and said "Burt, shut mill 3 down. Now!"
They heard Burt's voice say "Why?"
Dan got back on the radio and said "Don't argue and shut the damn thing down now!"
They then heard Burt reply "Okay, I'll put it into a purge."
Shaking her head, Amanda grabbed Dan's radio and said "Burt, crash stop this mill immediately! Just do it! Everybody else, stay away from mill 3 area!"
Just then, they hear a pop and saw that the casing was starting to break. Dan pointed away from the mill and said "Run!"
Amanda grabbed his and Tim's arm and said "No! This way!" And she pulled them behind the concrete pillar. After a few seconds, they heard the mill stop and Tim took a step to go back but Amanda pulled him back and said "That thing could still blow apart when the mill rolls back."
Sure enough, as the mill rolled back from the weight of the material inside, the bearing and the casing blew apart, sending shards of metal flying in all directions. The three of them huddled behind the concrete pillar until all noise stopped. Then, they stepped out and looked at the scene.
Amanda heard the foreman's voice on the radio asking "What was that?" followed by a few other voices asking the same.
Amanda grabbed the radio from Dan's hand again and said "Everyone please clear this channel and use it only for emergency communications. Is anyone hurt out there?"
After a few seconds of silence, Amanda asked again "Anyone hurt?"
Then, she got back on and said "Mill 3 bearing just blew apart. Everyone with a radio, please return to your departments and get other people who are working without radios to go with you. We need to do a head count. Everyone should avoid mill 3 area and if you are in this area, please do not touch or move anything as investigators will need all pieces to stay where they fell. Dan, Tim and I will do a sweep of the area for anyone hurt."
They walked out and turned around to see the bearing and saw that is was totally blown apart. Tim stood there and said "We could have died."
Dan nodded "We could. It's a good thing Amanda pulled us behind the pillar. I'll go this way, you guys go that way to sweep for people. But first, I want my hug and kiss."
Dan kissed Amanda on the lips briefly and hugged her. Then he started walking away. Tim still stood there. Amanda pulled on his sleeve and he just said "We could have died."
Amanda stopped and said "Yes, but we didn't."
Tim, again, said "We could have died."
Amanda faced him and said "We're okay Tim."
Tim was still looking at the bearing.
"Look at me Tim." When Tim looked down, she took his face in her hands and said "Tim, we're okay. Don't think about what might have been, just focus on the here and now. We're okay."
Tim bent down and kissed her. Amanda responded and after a moment, pulled away and hugged him. As she was hugging him, she said "Let's just do our sweep and we can react to the near miss later, okay?"
Tim nodded and the started walking around the mill to make sure nobody had been hurt. Finding no one, they went to the maintenance office to get inspectors. The rest of the day was spent explaining what they'd seen, heard, felt and done. Amanda noticed that Tim was unusually quiet during the meetings. Most of the time, his dark eyes were staring out into some far away land of lost thoughts.
Later, as they were nearing home time, Dan found both Tim and Amanda in the control room with Burt and said "A bunch of guys are going out for beers after work, you in?"
Amanda was the first to speak up. "Thanks but I think I'll just go home tonight. Got stuff to do."
Tim looked at Amanda and asked "I came in with Dan this morning. Think I could get a ride home with you? I just don't feel like going out tonight."
Amanda nodded and Dan tried to talk them into going out but both declined. After showering and changing, Tim met Amanda next to her car in the parking lot. Once inside, he said "Thanks. I really didn't feel like going out tonight. Just not in the mood."
Amanda asked "Are you okay? You seemed very distant all afternoon."
Tim shrugged "I guess I'm still shaken up by how close we came to dying this morning."
Amanda reached out and squeezed his hand "I figured. But you need to get past that somehow."
"May I ask you something?"
"Sure"
"How did you know that running in the direction Dan wanted to go to wasn't the right thing to do? What made you grab us and take us behind the pillar?"
"I'd seen a bearing blown apart before. It had happened on night shift and nobody was around but the scatter of metal pieces was incredible. I just figured that the pillar would protect us."
"Well I think that your quick thinking saved our lives. You're my hero."
"Don't put me on a pedestal there, I might get vertigo. I'm just glad I was quick enough to think about this today. I think it comes from years of safety training. Not sure I'd always be that quick."
"Still, if we'd followed Dan, we would have been hit by shrapnel 'cause that's what it turned into, shrapnel. We would have gotten hurt and could even have died. I mean, did you see that big hunk of steel that flew more than 40 feet?"